Znajdź właściwe narzędzie w kilka chwil - tak to się robi!

Przewodnik do doboru odpowiedniego narzędzia

A brief insight into the world of accidents and incidents involving screws and the lessons learned from them.

Recalls and accidents in all industrial segments show us time and again that we have a great responsibility in field of assembly technology.

We try to find out why this keeps happening, even though we have all the tools of Industry 4.0 at our disposal.

We discuss together what we can do to avoid such cases in the future.

Especially in the high-voltage sector, it becomes clear that optimizing individual products or components alone is not sufficient. What is required is a systematic approach. With the iFast Competence Center, ARNOLD UMFORMTECHNIK has created a framework in which all relevant dimensions of electrical contact fasteners are brought together. At the core are three pillars: Conductivity: consistently low contact resistance achieved through optimized contact geometries, contact pressure, and surface finishes. Cleanliness: particle-free connections in accordance with VDA 19.1, validated assembly processes, and testing methods capable of detecting even the smallest disturbances.

Sealing: protection against moisture and media through sealing concepts verified according to IP standards and helium leak testing. Beneath these pillars lies consolidated engineering expertise – ranging from simulation-based design

according to VDI 2230, FEM analyses, and ultrasonic preload force measurements to electrical resistance testing in the micro-ohm range. This is complemented by system technology for assembly and process monitoring, ensuring reliable

implementation in series production.

This presentation introduces the concept of a dynamic control plan as a modern approach to quality management in a production environment. The solution is based on the integration of process data and sampling inspection results, enabling continuous assessment of process stability and automatic adjustment of the scope and frequency of inspections.

Unlike traditional static control plans, a dynamic control plan adapts to the current production situation by increasing the level of monitoring when deviations are detected and reducing inspection intensity once process stability has been confirmed. By leveraging IT systems, historical data analysis, and reporting automation, quality-related activities can be effectively focused on areas with the highest risk, ensuring more efficient use of available resources.

The proposed solution is consistent with the principles of Industry 4.0 and Lean Management. It supports operational efficiency by reducing unnecessary inspection activities, shortening control time, and improving process stability while maintaining compliance with applicable quality standards and customer requirements.

EXPERIENCE Desoutter 4.0 and the Desoutter Ecosystem. Flexible. Scalable. Intuitive.

In today’s manufacturing environment, the challenge is no longer whether to digitalize or automate—but how to connect and evolve these technologies into a truly intelligent system.

That’s why we are bringing the experience from our unique 4.0 Experience Center in Bratislava, demonstrating how manufacturers can move from connected assembly to semi-autonomous production—combining smart tools, process control, data analytics, and automation into one scalable ecosystem.

Through an interactive, real-life scenario, our experts will show how the Desoutter Ecosystem integrates connected tightening solutions, advanced error-proofing, operator guidance, real-time data analytics, and flexible automation—designed to adapt even to real production challenges.

We will also highlight the growing role of service and lifecycle support, ensuring not only uptime but continuous optimization and long-term performance—so customers can focus on their core business while Desoutter takes care of assembly excellence.

Join us to discover how to achieve zero-defect assembly today—and prepare for autonomous assembly tomorrow.

 W tej prezentacji przyjrzymy się bliżej problemowi luzowania się lub uszkodzenia połączeń śrubowych i przedstawimy główne przyczyny oraz praktyczne metody zabezpieczania we wszystkich kluczowych zastosowaniach przemysłowych.

W kompaktowym, atrakcyjnym i praktycznym formacie przedstawimy i porównamy różne rodzaje mechanizmów blokujących śruby - od klasycznych podkładek sprężystych po podkładki samoklinujące.

Uczestnicy uzyskają aktualny przegląd norm, wymagań testowych i czynników sukcesu w zakresie niezawodnych połączeń, popartych konkretnymi przykładami z montażu, produkcji i konserwacji.

Sesja kończy się strategiami wyboru właściwej metody zamykania dla różnych zastosowań - zgodnie z mottem:

"Luźna śruba? Mamy coś dla Ciebie!"

Idealne rozwiązanie dla profesjonalistów zajmujących się zarządzaniem technicznym, projektowaniem lub produkcją, którzy poszukują lepszych i bezpieczniejszych rozwiązań do połączeń śrubowych.

How can safe and efficient human-robot collaboration be achieved in screw assembly? HRC screwdriving systems enable direct collaboration between humans and robots without the need for separating safety barriers. Intelligent safety concepts, force-controlled screwdriving processes, and flexible integration options make it possible to optimally combine manual and automated work steps. The result: Ergonomic workstations, high process reliability, and cost-effective production.